How Much Do Custom Tactical Patches Cost? (Price Guide)
Military units, law enforcement agencies, security teams, outdoor enthusiasts, and organizations that want durable, professional patches use tactical patches.
There’s one question buyers ask a lot:
How much do custom tactical patches cost?
There are several variables to consider, including patch type, size, design complexity, and order quantity. You’ll learn how to pick the right custom patches company in the USA, exact pricing, and cost-saving tips.
Custom Tactical Patches: What Are They?
Tactical patches are heavy-duty patches designed for gear like:
Wearing uniforms
Carriers for plates
Those backpacks
Hats and jackets
During missions or outdoor activities, they’re easy to attach and take off with Velcro backing.
Custom Tactical Patch Cost Factors
1. Patch Size
The size of the patch directly affects the price because it takes more materials and time to make.
Most affordable: 2–3 inches
4–5 inches: Moderate price
Oversized patches are more expensive
✅ Keep costs down by sticking to standard sizes.
2. Type of patch (most important cost factor)
There are different price ranges for different patch styles:
Tactical patches embroidered
Textured, traditional, durable
✅ Patches cost $0.50 – $3 (bulk orders)
PVC Tactical Patches
Modern, weather-resistant, flexible
✅ Patches cost $1 – $5
Woven Patches
It’s best for small text and intricate artwork
✅ A little higher than embroidered
Patches printed with your logo
Design complex colors with a flat finish
✅ Patches cost $0.30 – $2
3. Buy in bulk (save money)
Each patch gets cheaper the more you order:
50 patches: $2 – $5
Patches are $0.50 – $2 each
Patches over 1,000: $0.30 – $1.50
✅ The best option for units, teams, or brands.
4. Complexity of the design
Costs go up with complicated designs because:
Colorful threads
Fine details
Raised embroidery or 3D
Shapes made to order
✅ Reduce production costs by simplifying colors and artwork.
5. Backing Options
Both functionality and cost are affected by backing:
✅ Backing with Velcro (most popular) – more expensive
Affordable sew-ons
Medium iron-on/adhesive
6. Time to make it
Standard production: Cheapest
You’ll have to pay extra for rush orders
✅ Low prices come from planning ahead.
Cost breakdown (simple explanation)
If you order between 50 and 100 patches:
You’ll pay about $2 to $5 for each patch.When you order around 500 patches:
You’ll pay between $0.50 and $2 for each patch.For orders over 1,000 patches:
Patches cost about $0.30 to $1.50 each.
How to Save Money on Custom Tactical Patches
✅ Bulk orders
✅ Patches should be standard
✅ Colors for embroidery
✅ Don’t rush
✅ Make sure you choose the right patch
Why Choose a Reliable Custom Patches Company in USA?
When you work with a trusted Custom Patches Company in USA, you get:
Material that’s high-quality
Color matching that’s accurate
Stitching that’s durable
Support that’s fast
Keeping up with industry standards
Professional suppliers also help refine designs to reduce costs without compromising on quality.
Aqua Digitizing: Why Buy Custom Tactical Patches?
Aqua Digitizing makes high-quality custom patches for customers across the country.
✅ What makes Aqua Digitizing different?
Embroidery & PVC patch production at its best
Discounts for bulk orders
Custom Velcro tactical patches
Expert digitizing & fast turnaround
Perfect for military, law enforcement, and brands
👉 You can order directly from Aqua Digitizing:
https://shop.aquadigitizing.com/
What’s the deal with custom tactical patches?
Absolutely. The benefits of custom tactical patches are:
✔ Branding & identity
✔ Professional appearance
✔ Long-lasting durability
✔ Team unity & recognition
It’s an affordable investment for both individuals and organizations.
Final Thoughts: How Much Do Custom Tactical Patches Cost?
Custom tactical patches cost depends on:
Patch type
Size
Complexity of design
Ordered quantity
Smart choices and the right supplier can help you save money on patches.
✅ Aqua Digitizing is the go-to company for reliable quality, competitive pricing, and expert service.
